Ceramic Ring Partitioned

Ceramic Ring Partitioned

Ceramic Cross Partition Ring is a packing designed basically from the Raschig Ring with the cross-partitions inside to increase the surface.And enhance the transfer efficiency.Ceramic Cross Partition Rings are available to the order.Our range of products is manufactured according to the needs of our client. In order to maintain flawless production, we have a team of qualified and well versed professionals.

Ceramic Ring Partitioned represents the pinnacle of advanced materials, where innovation converges with purpose. As you navigate our virtual space, discover the intricacies of partitioned ceramic rings, a solution meticulously crafted to cater to diverse industries, from high-tech electronics to precision machinery and more. Our comprehensive resources provide insights into the myriad applications where these rings excel.

Size(Nominal) - 25 x 25 x 3 35 x 35 x 3 50 x 50 x 6 80 x 80 x 8 100 x 100 x 10 150 x 150 x 15
Diameter D mm
- 25 ± 2 35 ± 2 50 ± 3 80 ± 4 100 ± 5 150 ± 5
Length L mm
- 25 ± 2 35 ± 2 50 ± 3 80 ± 4 100 ± 5 150 ± 5
Thickness T mm
- 3 ± 1 4 ± 1 6 ± 2 8 ± 2 10 ± 2 15 ± 5
Quantity(Aprx ±10%) Nos. per cubic meter
Dumped Stacked 440000
-
16250
-
5700
7000
-
1720
-
730
-
280
Weight (Aprx ± 10%) Kg per cubic meter
Dumped Stacked 713
-
650
-
655
804
-
774
-
694
-
617
% Free space (Aprx) Dumped Stacked 67
-
71
-
72
63
-
68
-
76
-
62
 Contact surface M2/M3 (Aprx ) Dumped Stacked 232
-
165
-
112
138
-
89
-
64
-
48
 Relative efficiency M2/M3 of free space Dumped Stacked 346
-
232
-
156
219
-
131
-
84
-
77
 Relative scrubbing capacity M2/M3 Free space Dumped Stacked 155
-
117
-
81
87
-
61
-
49
-
30

Key Features

Increased Surface Area Due to Internal Partitions:

Unique design with internal divisions significantly boosts available surface area
Enhanced geometry offers more contact points for gas-liquid interactions.

Excellent Chemical Resistance:

Manufactured from high-quality ceramic materials.
Withstands a wide range of corrosive chemicals, acids, and bases.
Suitable for diverse and aggressive chemical environments.

High Thermal Stability:

Maintains structural integrity and performance across a broad temperature spectrum.
Effective from cryogenic conditions to high-heat applications.

Low Pressure Drop:

Design minimizes resistance to gas and liquid flow.
Results in a lower pressure drop across the packed column, enhancing system efficiency.

Improved Liquid Distribution:

Partitioned structure promotes even liquid distribution throughout the packing.
Reduces the risk of channeling and ensures optimal gas-liquid contact.

Enhanced Mass Transfer Efficiency:

Combination of increased surface area and improved liquid distribution.
Leads to superior mass transfer efficiency, enhancing separation and reaction processes.

Benefits:

Higher Column Efficiency::

More effective use of column space.
Better separation or reaction outcomes within the same column dimensions.

Reduced Energy Consumption:

Lower pressure drop means less energy required to move fluids.
Significant operational cost savings over time.

Extended Equipment Life:

Excellent chemical resistance protects columns and equipment from corrosive damage.
Reduces maintenance needs and extends operational life.

Minimized Channeling and Improved Wetting:

Prevents liquid from taking preferential paths through the packing.
Ensures uniform and efficient gas-liquid contact.

Versatility in Operating Conditions:

High chemical and thermal resistance.
Suitable for various processes and industries, from petrochemical to environmental applications.

Cost-Effective Solution:

Improved efficiency and longevity result in lower total cost of ownership over time.

Product Variations::

Size Options:

1-inch (25 mm): Ideal for smaller diameter columns or higher packing density.
1.5-inch (38 mm): Versatile mid-size option for a wide range of applications.
2-inch (50 mm): Balances surface area and void space for medium to large columns.,
3-inch (76 mm): Best for larger diameter columns, providing lower pressure drop in high-flow applications.

Material Options::

Standard Ceramic: Suitable for most general applications, balancing performance and cost.
High-Alumina Ceramic: Enhanced chemical resistance for highly corrosive environments.
Custom Formulations: Available upon request for specific process requirements or unusual operating conditions.
The variety of sizes and materials ensures optimal packing performance tailored to your unique process needs.

Applications:

Distillation columns
Absorption towers
Stripping columns
Scrubbers
Chemical reactors
Gas-liquid contactors
Wastewater treatment plants
Petrochemical processes

Comparison Table:

This comparison highlights the advantages of Ceramic Ring Partitioned, particularly in terms of surface area, mass transfer efficiency, and liquid distribution, making them an excellent choice for processes requiring high performance and efficiency.

FAQ'S

1What are Ceramic Ring Partitions?
Ceramic Ring Partitions are specialized ceramic components designed to provide efficient and durable partitioning solutions in various industrial applications. They are made from high-quality ceramic materials and feature a unique ring-shaped design with segmented partitions.
2What are the advantages of using Ceramic Ring Partitions over traditional partitioning materials?
Ceramic Ring Partitions offer several advantages over traditional materials, such as superior thermal and chemical resistance, excellent wear resistance, and low maintenance requirements. They are also highly durable and have a long service life, making them a cost-effective solution in the long run.
3What industries can benefit from using SKJ Group's Ceramic Ring Partitions?
Our Ceramic Ring Partitions are widely used in a range of industries, including chemical processing, pharmaceuticals, food and beverage, and various manufacturing sectors where efficient partitioning and separation of materials are required.
4Can Ceramic Ring Partitions be customized to meet specific requirements?
Yes, SKJ Group offers customization options for our Ceramic Ring Partitions. Our experienced engineers can work closely with you to design and manufacture partitions tailored to your specific application requirements, including unique shapes, sizes, and partition configurations.
5How should Ceramic Ring Partitions be installed and maintained?
Proper installation and maintenance procedures are crucial to ensure the longevity and optimal performance of our Ceramic Ring Partitions. Our team provides detailed installation guides and maintenance recommendations specific to your application and operating conditions.
6Are SKJ Group's Ceramic Ring Partitions environmentally friendly?
Yes, our Ceramic Ring Partitions are an eco-friendly solution as they are made from natural ceramic materials and do not contain any harmful substances or chemicals. Additionally, their durability and long service life contribute to reducing waste and environmental impact.
7What quality certifications does SKJ Group hold for its Ceramic Ring Partitions?
We are committed to maintaining the highest quality standards, and our Ceramic Ring Partitions are certified to meet various industry-specific quality certifications and regulatory requirements, ensuring compliance and reliable performance.
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