Ceramic Saddles
Ideally, ceramic saddles are used to ensure efficient mass transfer and low-pressure drop. They are also good for distillation especially when one is working with acids. They are made from the porcelain chemical and therefore, have a high resistance to all acids. Explore the versatility of ceramic saddles as we delve into their superior geometric shape, durability, and resistance to harsh environments. Whether you are seeking solutions for distillation, absorption, or stripping applications.our comprehensive information hub will guide you through the features that set ceramic saddles apart in the world of packing materials. As you navigate through our virtual space, you will unravel the myriad benefits and applications that make ceramic saddles an indispensable choice for optimizing processes and enhancing productivity. our ceramic saddles empower your operations with reliability, longevity, and performance.
| Size MM(Nominal) | 12 mm | 19 mm | 25 mm | 38 mm | 50mm |
|
A
|
on request | 26 ± 2.6 | 34 ± 3 | 51 ± 3 | 68 ± 4 |
|
B
|
on request | 18 ± 1.8 | 24 ± 2 | 35 ± 2 | 47 ± 2.8 |
|
C
|
on request | 13 ± 1.3 | 17 ± 2 | 25.5 ± 2 | 34 ± 3 |
|
D
|
on request | 10.5 ± 1 | 14 ± 1 | 22 ± 1 | 30 ± 1.8 |
|
E
|
on request | 2.5 ± 0.25 | 3.5 ± 0.5 | 4.5 ± 0.5 | 6 ± 1 |
| Quantity (Aprx ±10%) Nos. per cubic meter | on request | 162500 | 70000 | 21000 | 9300 |
| Weight(Aprx±10%) Kg per cubic meter | on request | 593 | 586 | 594 | 560 |
| % Free space (Aprx) | on request | 71 | 77 | 80 | 79 |
| Contact surface M2/M3 (Aprx) | on request | 239 | 199 | 139 | 108 |
| Relative efiiciency M2/M3 free space | on request | 337 | 258 | 174 | 137 |
| Relative scrubbing capacity M2/M3X Free space | on request | 170 | 153 | 111 | 85 |
| Packing Factor | 110 | 98 | 52 | 40 |
Key Features
High Chemical Resistance: Engineered to withstand a wide range of corrosive chemicals, acids, and bases, our ceramic saddles are suitable for diverse industrial processes.
Excellent Thermal Stability: These saddles maintain their structural integrity and performance across a broad temperature range, from cryogenic conditions to high-heat applications.
Low Pressure Drop: The unique design minimizes resistance to gas and liquid flow, reducing energy requirements for pumping and improving overall system efficiency.
Large Specific Surface Area: The saddle shape provides an expansive surface area per unit volume, enhancing mass transfer efficiency in separation processes.
Uniform Liquid Distribution: The geometry promotes even liquid distribution throughout the packing, preventing channeling and ensuring optimal contact between gas and liquid phases.
Excellent Thermal Stability: These saddles maintain their structural integrity and performance across a broad temperature range, from cryogenic conditions to high-heat applications.
Low Pressure Drop: The unique design minimizes resistance to gas and liquid flow, reducing energy requirements for pumping and improving overall system efficiency.
Large Specific Surface Area: The saddle shape provides an expansive surface area per unit volume, enhancing mass transfer efficiency in separation processes.
Uniform Liquid Distribution: The geometry promotes even liquid distribution throughout the packing, preventing channeling and ensuring optimal contact between gas and liquid phases.
Benefits
Increased Column Efficiency: The large surface area and uniform liquid distribution lead to better mass transfer, improving the overall efficiency of separation processes.
Reduced Energy Consumption: Lower pressure drop means less energy is required to move fluids through the system, resulting in operational cost savings.
Extended Equipment Lifespan: High chemical and thermal resistance prolong the life of the packing material, reducing replacement frequency and associated downtime.
Minimized Fouling and Scaling: The smooth surface resists buildup of deposits, maintaining performance over time and reducing maintenance needs.
Easy Installation and Removal: Despite their durability, ceramic saddles are relatively easy to install and remove, simplifying maintenance and retrofitting processes.
Suitable for Corrosive Environments: Excellent chemical resistance makes ceramic saddles ideal for use in aggressive chemical processes where other materials might fail.
Cost-Effective Long-Term Solution: While initial costs may be higher, the longevity and performance of ceramic saddles often result in lower total cost of ownership over time.
Reduced Energy Consumption: Lower pressure drop means less energy is required to move fluids through the system, resulting in operational cost savings.
Extended Equipment Lifespan: High chemical and thermal resistance prolong the life of the packing material, reducing replacement frequency and associated downtime.
Minimized Fouling and Scaling: The smooth surface resists buildup of deposits, maintaining performance over time and reducing maintenance needs.
Easy Installation and Removal: Despite their durability, ceramic saddles are relatively easy to install and remove, simplifying maintenance and retrofitting processes.
Suitable for Corrosive Environments: Excellent chemical resistance makes ceramic saddles ideal for use in aggressive chemical processes where other materials might fail.
Cost-Effective Long-Term Solution: While initial costs may be higher, the longevity and performance of ceramic saddles often result in lower total cost of ownership over time.
Product Variations
SKJ Group offers ceramic saddles in multiple sizes to accommodate different column diameters and process requirements. The size options allow for optimization of packing density and surface area for specific applications.
Applications:
1. Distillation columns
2. Absorption towers
3. Stripping columns
4. Scrubbers
2. Absorption towers
3. Stripping columns
4. Scrubbers
5. Heat exchange systems
6. Gas-liquid contactors
7.Wastewater treatment plants
8. Flue gas desulfurization units
6. Gas-liquid contactors
7.Wastewater treatment plants
8. Flue gas desulfurization units
Comparison Table:
FAQ'S
1What are Ceramic Saddles?
Ceramic Saddles are high-quality ceramic components designed for use in various industrial applications, such as power transmission lines, telecommunications, and other infrastructure projects.
2What materials are used in SKJ Group's Ceramic Saddles?
Our Ceramic Saddles are made from high-grade alumina ceramic, known for its exceptional strength, durability, and electrical insulating properties.
3What are the advantages of using Ceramic Saddles over traditional materials?
Ceramic Saddles offer several advantages, including superior electrical insulation, resistance to corrosion and weathering, low maintenance requirements, and long service life.
4How are SKJ Group's Ceramic Saddles manufactured?
Our Ceramic Saddles are expertly crafted using state-of-the-art manufacturing processes, including high-temperature firing and precise quality control measures to ensure consistent quality and performance.
5Can Ceramic Saddles be customized to meet specific requirements?
Yes, we offer customization options for our Ceramic Saddles to meet the unique needs of our clients. Our team can work with you to design and manufacture saddles tailored to your specific project requirements.
6What industries can benefit from using SKJ Group's Ceramic Saddles?
Our Ceramic Saddles are widely used in various industries, including power transmission and distribution, telecommunications, construction, and infrastructure projects.
7How should Ceramic Saddles be installed and maintained?
Proper installation and maintenance procedures are crucial to ensure the longevity and optimal performance of our Ceramic Saddles. Our team can provide detailed installation guides and maintenance recommendations specific to your project.
8Are SKJ Group's Ceramic Saddles environmentally friendly?
Yes, our Ceramic Saddles are an eco-friendly solution as they are made from natural ceramic materials and do not contain any harmful substances or chemicals.
9What quality certifications does SKJ Group hold for its Ceramic Saddles?
We are committed to maintaining the highest quality standards, and our Ceramic Saddles are certified to meet various industry-specific quality certifications and regulatory requirements.
10How can I obtain a quote or place an order for SKJ Group's Ceramic Saddles?
To request a quote or place an order for our Ceramic Saddles, please contact our sales team directly via our website or by calling our customer service line. Our representatives will be happy to assist you with your requirements.
